Floorpans replaced

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Mr.Ian
Posts:190
Joined:Tue Jul 10, 2007 11:53 pm
Location:Lancashire
Floorpans replaced

Postby Mr.Ian » Mon Jul 16, 2007 12:19 am

Just thought i'd post up the pics I took when I replaced both floorpans.

Reason for change was previous repairer had used chassis steel from front to back.
http://farm2.static.flickr.com/1052/792 ... 1f27_m.jpg

In doing so had ruined inner sills front seat mount box section and rear heel boards, thus all removed.
http://farm2.static.flickr.com/1306/822 ... c8aa_m.jpg

http://farm2.static.flickr.com/1071/792 ... 1152_m.jpg

New floorpan tacked in place with fabricated inner sill repair and heel board.
http://farm2.static.flickr.com/1138/822 ... c31a_m.jpg

Seat mount box section fabricated and fitted.
http://farm2.static.flickr.com/1192/822 ... bd4f_m.jpg
http://farm2.static.flickr.com/1408/822 ... 2d11_m.jpg
http://farm2.static.flickr.com/1020/822 ... 8ae3_m.jpg
http://farm2.static.flickr.com/1125/822 ... cf00_m.jpg

Everything all seam welded up.
http://farm2.static.flickr.com/1011/822 ... d7fb_m.jpg

The same repair has been done on both sides of the car now, the worst job was getting the old non original floor out, as it was chassis guage steel it couldn't be cut by hand easily so I used a power nibbler to get it out, even so I went throuth about 5 bits on the nibbler.
The welding they had done was absolutely laughable (considering it was a garage that did it) I would class it as (pardon the expression) 'Pidgeon s**t' welding. Looked like they just kept welding and welding on top as some of the welds were over 1/4" thick.

So floorpans, seat mount box section, rear heel boards, front jacking points now done. Only thing left on this section is to cut some holes into the inner sills and heel boards for the good old Waxoil to stop her rotting again.

1978 XJ-S V12 Auto - Under Restoration

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