I also read the piece by Mr Boundney in the JEC magazine but I remain unconvinced that this is a desirable solution to the 'age old' problem of XJ-S poor panel illumination. Yes, removal of the green filters WILL improve the panel lighting but the soft green glow will be replaced by fierce white light which I personally do not want!
My own cure still involves dismantling the instrument pod (as does Mr Boundneys) but provides a permanent solution to this annoying little fault and although not as cheap a fix as simply removing clouded filters, once done, stays done!
1/ log on to ebay and search for 'Green 501 replacement LED'. I have just found a pack of four for £4.99 + postage. You will need to buy 2 packs.
Order LEDs and wait for the postman.
2/ Once the postman has delivered, remove instrument pod from car. You'll find it easier if you drop the steering column to its lowest position and if you also have reach adjustment, fully out.
3/ working on workbench/kitchen table, remove the screws holding the front panel to the main pod and carefully remove front panel.
On the back of the pod (PCB side) there are 10 (IIRC) large cheese head screws. These hold Speedo head, rev counter, oil, water, petrol and batt cond gauges in position and connect to the PCB.
Carefully remove said instruments noting their positions within the pod.
4/ By now you will be able to see the offending 'green filters' (or more likely, blackened green filters). Using a small phillips head driver, remove these nasty tacky pieces of cheap plastic and throw them, along with the fixing screws in the bin (sorry, recycling).
5/ Where the filters USED to be, you will now see the tops of the panel illumination bulbs poking their heads out from the back of the pod. Turn the pod over and pull the bulb carriers complete with bulbs away from the PCB. BE CAREFUL NOT TO DAMAGE THE PCB WHEN DOING THIS!
Remove the bulbs from the carriers and recycle them along with the green filters. Do NOT recycle the little black bulb carriers. You need to keep these.
6/ On removal of the bulbs you will have noticed that the carriers plug into a rectangular hole. You will probably find that the LEDs that you bought off ebay will not fit through this hole (round peg, square hole?) but do not worry, there is a solution!
Refit the empty bulb carriers onto their holes on the back of the pod and fit the LEDs from the FRONT side.
DO NOT REFIT INSTRUMENTS YET.
7/ take the shell of the instrument pod back to your car and plug it in. Switch on the sidelights and gently curse me under your breath.
Only some of the LEDs if any are working . Am I right?
Stay calm. LEDs, unlike ordinary bulbs, need to be connected the right way round before they will work. Turn off sidelights, reach into pod and turn any LEDs that are not lit round 180 degrees. Switch sidelights back on to confirm that all is well, turn off sidelights unplug pod and return to kitchen table.
8/ Refit instruments and front panel to pod then replace unit in car.
9/ You will also find that your dimmer rheostat no longer works. There is a fix for this but I never bothered with it. If I wanted dim panel illumination I wouldn't have bothered fitting the LEDs!!
10/ I had a couple of spare LEDs left over so I decided to change the bulb in the clock. DON'T BOTHER. The green filter in the clock is not removable and the bulb fitment is different to that in the instrument panel. I managed to adapt it but it really isn't worth the hassle. After all, poor clock illumination has never been an issue with the XJ-S.
I hope this information is of use to you.
Tel