Broken sun visor clip , the fix

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Brakebuster
Posts:3145
Joined:Tue Apr 18, 2006 1:17 pm
Location:Gloucester UK
Broken sun visor clip , the fix

Postby Brakebuster » Sun May 31, 2015 4:38 pm

as most XJS owners have experienced this frustrating broken sun visor clip , i thought i would try and make a better fix other than throwing a new clip every time they break

the clip is screwed to the roof by a philips screw up inside the clip , the construction of the clip means that stress is placed in about the worse place it could be , and the clip breaks as below
Image
IMG_2535 by MyPix on Talk Photography

and this is what is left screwed to the roof
Image
IMG_2537 by MyPix on Talk Photography

my attempt at creating a better fix is to mix up some epoxy resin ( 2 part ) and rough up the inside of the new clip so it gives the epoxy something to grab onto , and then carefully fill the recess with the epoxy resin to just below the top as shown, this epoxy resin sets in 5 minutes, and is fully cured after 24 hours, so do it the day before fitting
Image
IMG_2536 by MyPix on Talk Photography

then simply screw back in place as normal, hopefully the epoxy will support the weak point of the clip to prevent future breakage , only time will tell
Image
IMG_2538 by MyPix on Talk Photography

this won't repair a broken clip as the plastic doesn't seem to like being glued, its simply supporting the internals of a new clip before fitting , clips can still be bought new from Jaguar for about a fiver each

at least i didn't get too bored this sunday afternoon , lol

BB
1989 5.3ltr V12 XJS Coupé FULLY RESTORED
2015 2.2TD Sportbrake in BRG and black leather
1994 3.2S XJ40 in Morocco Red with Doeskin interior

old cars
1999 4ltr Sovereign XJ8
2004 X-Type

PaulE
Posts:433
Joined:Tue May 20, 2008 3:39 pm

Re: Broken sun visor clip , the fix

Postby PaulE » Tue Jun 02, 2015 10:06 am

I must have been lucky - i have had my car twelve years without this problem appearing : it must be a common one from what you say ?
The XJS seems to be cursed with footling troubles which are more an annoyance than a fault, such as this and the wet feet one. What about compiling a list for new owners with guidance on fixes ?
What epoxy did you use ? Would 'No Nails' be any good ?
1994 Coupe AJ6 engine

Brakebuster
Posts:3145
Joined:Tue Apr 18, 2006 1:17 pm
Location:Gloucester UK

Re: Broken sun visor clip , the fix

Postby Brakebuster » Tue Jun 02, 2015 10:46 am

I'm afraid ' no nails ' is a construction adhesive, and not an epoxy resin

epoxy resin consists of two parts, these are mixed together to cause a chemical reaction and the resin then sets hard

but hey , anyone can try anything to help ,

BB
1989 5.3ltr V12 XJS Coupé FULLY RESTORED
2015 2.2TD Sportbrake in BRG and black leather
1994 3.2S XJ40 in Morocco Red with Doeskin interior

old cars
1999 4ltr Sovereign XJ8
2004 X-Type

PaulE
Posts:433
Joined:Tue May 20, 2008 3:39 pm

Re: Broken sun visor clip , the fix

Postby PaulE » Wed Jun 03, 2015 5:05 pm

This must be a common problem as I see there is another solution on Bernard Emden's site -along with numerous other 'fixes'.
1994 Coupe AJ6 engine

Brakebuster
Posts:3145
Joined:Tue Apr 18, 2006 1:17 pm
Location:Gloucester UK

Re: Broken sun visor clip , the fix

Postby Brakebuster » Wed Jun 03, 2015 5:08 pm

Jaguar must make good profits from the sale of sun visor clips , lol

BB
1989 5.3ltr V12 XJS Coupé FULLY RESTORED
2015 2.2TD Sportbrake in BRG and black leather
1994 3.2S XJ40 in Morocco Red with Doeskin interior

old cars
1999 4ltr Sovereign XJ8
2004 X-Type

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BigCatXJS

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Joined:Tue Dec 30, 2008 10:35 am

Re: Broken sun visor clip , the fix

Postby BigCatXJS » Wed Jun 03, 2015 5:59 pm

My clips are okay (although I have a couple spare just in case!). My issue is with the plastic bracket that takes the setcrew on the other side of the visor on the passenger side. It has been cracked for years: before I even purchased the car. The fix was a strong glue to hold it together to stop the visor from dropping down unintentionally. The issue is that there is not enough tension to fully retract the sunvisor, so it still droops a little. Guessing that ultimately I'll need a replacement sunvisor that has the bracket (in an un-cracked condition), unless anyone knows any better... Conscious that I've not described this too well, so will take another look at the weekend and clarify.

Ta, Rich
1989 Jaguar XJ-S V12 HE 5-speed manual
1994 Jaguar XJ40 Sovereign
2003 Jaguar S-TYPE R
2006 Jaguar XJ Sovereign TDVi
2007 Mercedes CLK350 Convertible
2010 BMW E92 3 Series Coupe
Past:
1996 Daimler Six LWB
2004 Volvo S60 D5 (RICA 210bhp)
1985 E28 BMW M535

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ng4xjs

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Joined:Thu Jul 29, 2010 12:49 pm

Re: Broken sun visor clip , the fix

Postby ng4xjs » Thu Oct 22, 2015 9:37 pm

I thoroughly accept the fact I'm boring. I just bought a couple of new clips (doeskin) from Jaguar for a couple of quid. I've replaced both and will keep the ones for spares should they ever be needed,

Happy days
Nick


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