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Rear bumper removal

Posted: Sat Oct 08, 2016 9:47 am
by iRS
Does anyone have any tips or guidelines on removing the rear bumper? I cannot see anything on here about this so am happy to post some pictures etc. once I get into the job. Is it a drama as removing the front one can be?

Two reasons to consider doing this: I'm pretty sure I've got a damaged wire going to one of the parking sensors and at some point I may fit a tow bar (for carrying bikes)

Re: Rear bumper removal

Posted: Sat Oct 08, 2016 1:39 pm
by J44EAG
Try this link, Roger.
https://www.google.co.uk/url?sa=t&rct=j ... -fbLqINoQw

The info is moderately helpful. Looks like a carpet strip out, release of nuts and screws and then probably a wrestle to get the bumper to part company from the car.

With luck, the sensors and plugs will just need a clean up and a little water replant grease. If you could take a few images of the job in progress, that would be helpful to many of us here.

I have to remove my front bumper cover shortly. Previous investigation reveals the usual corroded screws and clips. Out with the angle grind on that end I fear!

Mike

Re: Rear bumper removal

Posted: Sun Nov 13, 2016 11:06 am
by iRS
I've finally got round to doing this job. Firstly, the instructions above are excellent - not just for bumper removal, but for nearly any dismantling of the car. It seems rear bumper removal is a lot less painful than removing the front bumper, but there are still a couple of sticking points. There is a screw and captive nut each side the same as those used at the front. These are mid way down the wheel arch and will most likely be best removed with an angle grinder with the wheels removed for access. There are also a pair of 10mm nuts and bolts just behind the mud flap. Again, best removed with an angle grinder. So before starting, I suggest you source the torx screws and captive nuts (part number: C2C35071) and a pair of 10mm nuts and bolt. Also, it may be worth getting hold of the plastic trim fasteners (part number: JC2S 9354020) as used to hold the bumper to the car at the lower edge of the central rear section of the bumper. The torx screws are no longer available, but I got hold of some stainless steel ones on eBay from Germany.

The first thing to do is to remove the boot floor and side trim pieces and rear trim piece. The floor is removed by two torx screws where the luggage tie down rings are. The side pieces are kept in place by one upwards facing plastic trim 'thing' and the lip of the rubber boot seal. The rear trim piece in kept in place by 2 torx screws, again near the luggage tie downs and also 2 plastic trim fasteners. This will give you access to 4 screws pointing backwards into the bumper at the rear most lip. I didn't have any trouble removing these, but they were showing signs of corrosion, so could possibly prove more troublesome on a different car.

With all the trim removed, locate the wire that goes through a grommet to the bumper's parking sensors. This is to the side of the large rectangular electronics module on the right hand side of the boot (as you look into the boot) and between it and the smaller module, protected by plastic. The wire runs down into the small well below these modules and out through the grommet. Disconnect it at the connector located above the smaller module and leave the slack in the well so that you can pull it through when the bumper is removed.

Next remove the 4 plastic fasteners at the lower edge of the central bumper section. With this done and all the screws removed, the bumper should come off with a tug at each side to remove it from the clips. This is the same action as with the front bumper. Make sure you can support the bumper so that you can remove the grommet and pull through the wire and connector. Job done!

Now for some photos:
IMG_3144.jpg
Position of the torx screw within the rear wheel arch.
IMG_3145.jpg
If you prise out the reflectors, then you can see through to the captive nut and can admire the corrosion.
IMG_0229.JPG
This is where the grommet fits and the wire gets from inside to outside.

Re: Rear bumper removal

Posted: Sun Nov 13, 2016 11:12 am
by iRS
IMG_3147.jpg
Position of the 10mm screw. This is on the driver's side in this photo.
IMG_0230.JPG
This is what it looks like with bumper cover removed. The electronics modules can be seen (this is where the wire runs).



This is another view of the 10mm screw:

Re: Rear bumper removal

Posted: Sun Nov 13, 2016 11:15 am
by iRS
This is a view of the captive nut, once the bumper is removed.
IMG_0232.JPG
and a picture showing the bumper cover removed:
IMG_0231.JPG

Re: Rear bumper removal

Posted: Sun Nov 13, 2016 12:25 pm
by ptjs1
Excellent pics, Roger! Tks very much!

Paul

Re: Rear bumper removal

Posted: Sun Nov 13, 2016 2:53 pm
by J44EAG
Thanks, Roger.

I must get my bumpers off soon and get the sensors sorted out.

It certainly gets very dirty behind the bumper cover. No wonder sensors stop working in that environment.

Mike