X350 sidelight laamp replacement/upgrade.
Posted: Fri Jan 01, 2016 4:15 pm
Wishing to change the miserable sidelight lamps for LED units, I decided this was the thing to do this New Years Day.
On the face of it, a straight forward job. In practice it was anything but easy. That is a surprise!
To gain access to the back of the headlights, remove the cross head plastic screw in "rivets" and keep safely. These are £22 a set, so look after carefully and don`t drop into the engine bay! Then lift of the black plastic slam panel cover and set aside.
The side light units are mounted in long "sticks" toward the top of the inner main beam lights. Screw off the rear seal caps to gain access. Locate the two small black wires that feed the lamp "stick" holder and extract out of the back of the light unit whilst lifting the angled tang. This is a nasty job! Now the fun starts! This is an evil job!! Place a finger inside the lamp unit and feel for the stick lamp holder. at the rear end of the stick is a tang set at an angle off horizontal. Lift the tag and gently pull on the two wires to extract the stick complete with the lamp from the headlight unit. That sound simple. In practice it can be the opposite. I would describe the extraction as extremely difficult. It tried my patience to the limit. Here is the lamp stick showing the angled tang which must be lifted upwards and the two wires which need to have some tension applied at the same time in order to get this unit out. Not easy at all. Note the raised long ridge on the top of the stick to the right of the upper horizontal tang. This MUST fit into its groove in the headlight unit when refitted. The stick needs to be turned to ensure the ridge locates in the slot at the top of the head light unit.
A phone call to PTJS 1 helped with the issue. Indeed Paul managed to take one of the sticks out of his own car as we spoke. After a struggle, I managed one myself whilst we chatted and swapped out the old lamp for an LED. Replacement is a bit tricky also. The lamp has to be angled about 10 degrees down at the back to get it started, then leveled before sliding the stick back into the lamp unit. The downwards tang MUST be located right at the 6 o`clock position to allow the stick to slide back into the headlight unit. Check the new lamp is functioning before refitting the stick holder.
My attempt with the second stick removal on the OS unit failed after an hour of effort. I just could not get the damned thing out. Space is very tight and my hands are the size of crane grabs. Total frustration set in on this vile cold, wet day and I resorted to drilling a 3/4 inch hole in the top of the light unit!!!! I can hear the howls of protest now. The hole enabled me to directly get a finger directly above the stick tang and lift upwards with ease. The stick came straight out, I changed the lamp and put it back in the headlight unit. Job done in a minute. Desperate times needed desperate measures.
Here is the OS lamp with the original dull orange/white OE lamp still in place. Here is the NS lamp with the new white LED new installed. I cleaned up the external black headlight plastic with panel wipe to remove grease, then applied a sticky plastic parch over the newly drilled access hole to preserve waterproof integrity. One has to ask why a pop out rubber bung could not have been built onto this unit at manufacture. I have a rule with my own produced work. That is to NEVER build any installation which cannot be maintained easily at a later date. Manufacturers could save so much grief if only they thought more about future maintenance than simple ease of production.
I did not want to drill that hole but the Devil drove the issue. It is an answer if you find that stick unit will not come out of the headlight unit. There is only one other method of dealing with access on the lights if the stick will not come out. That is to remove the bumper cover and take out the headlights completely from the car to make life easier. It shouldn`t have to be like that, should it? Plain crazy in my opinion to make it so difficult to just change a sidelight lamp. Maintenance should over rule in built difficulties every time. Thank you Jaguar for making such a pain in the neck!
So with the covers screwed back on and the slam panel replaced, I now have a car with nice white high vis sidelights that can be more easily noticed and completely refresh the look of this now twelve year old car.
I`m now back inside and slowly thawing out after this session in freezing conditions. A slug of VSOP is helping restore my humour. Why i continue to work on cars in these conditions is a mystery to me. The problem is I just can`t stop tinkering. Too much time on my hands!
Mike
On the face of it, a straight forward job. In practice it was anything but easy. That is a surprise!
To gain access to the back of the headlights, remove the cross head plastic screw in "rivets" and keep safely. These are £22 a set, so look after carefully and don`t drop into the engine bay! Then lift of the black plastic slam panel cover and set aside.
The side light units are mounted in long "sticks" toward the top of the inner main beam lights. Screw off the rear seal caps to gain access. Locate the two small black wires that feed the lamp "stick" holder and extract out of the back of the light unit whilst lifting the angled tang. This is a nasty job! Now the fun starts! This is an evil job!! Place a finger inside the lamp unit and feel for the stick lamp holder. at the rear end of the stick is a tang set at an angle off horizontal. Lift the tag and gently pull on the two wires to extract the stick complete with the lamp from the headlight unit. That sound simple. In practice it can be the opposite. I would describe the extraction as extremely difficult. It tried my patience to the limit. Here is the lamp stick showing the angled tang which must be lifted upwards and the two wires which need to have some tension applied at the same time in order to get this unit out. Not easy at all. Note the raised long ridge on the top of the stick to the right of the upper horizontal tang. This MUST fit into its groove in the headlight unit when refitted. The stick needs to be turned to ensure the ridge locates in the slot at the top of the head light unit.
A phone call to PTJS 1 helped with the issue. Indeed Paul managed to take one of the sticks out of his own car as we spoke. After a struggle, I managed one myself whilst we chatted and swapped out the old lamp for an LED. Replacement is a bit tricky also. The lamp has to be angled about 10 degrees down at the back to get it started, then leveled before sliding the stick back into the lamp unit. The downwards tang MUST be located right at the 6 o`clock position to allow the stick to slide back into the headlight unit. Check the new lamp is functioning before refitting the stick holder.
My attempt with the second stick removal on the OS unit failed after an hour of effort. I just could not get the damned thing out. Space is very tight and my hands are the size of crane grabs. Total frustration set in on this vile cold, wet day and I resorted to drilling a 3/4 inch hole in the top of the light unit!!!! I can hear the howls of protest now. The hole enabled me to directly get a finger directly above the stick tang and lift upwards with ease. The stick came straight out, I changed the lamp and put it back in the headlight unit. Job done in a minute. Desperate times needed desperate measures.
Here is the OS lamp with the original dull orange/white OE lamp still in place. Here is the NS lamp with the new white LED new installed. I cleaned up the external black headlight plastic with panel wipe to remove grease, then applied a sticky plastic parch over the newly drilled access hole to preserve waterproof integrity. One has to ask why a pop out rubber bung could not have been built onto this unit at manufacture. I have a rule with my own produced work. That is to NEVER build any installation which cannot be maintained easily at a later date. Manufacturers could save so much grief if only they thought more about future maintenance than simple ease of production.
I did not want to drill that hole but the Devil drove the issue. It is an answer if you find that stick unit will not come out of the headlight unit. There is only one other method of dealing with access on the lights if the stick will not come out. That is to remove the bumper cover and take out the headlights completely from the car to make life easier. It shouldn`t have to be like that, should it? Plain crazy in my opinion to make it so difficult to just change a sidelight lamp. Maintenance should over rule in built difficulties every time. Thank you Jaguar for making such a pain in the neck!
So with the covers screwed back on and the slam panel replaced, I now have a car with nice white high vis sidelights that can be more easily noticed and completely refresh the look of this now twelve year old car.
I`m now back inside and slowly thawing out after this session in freezing conditions. A slug of VSOP is helping restore my humour. Why i continue to work on cars in these conditions is a mystery to me. The problem is I just can`t stop tinkering. Too much time on my hands!
Mike