Anti rollbar bush wear down and replacement.
Posted: Sun Sep 06, 2009 8:01 pm
These bushes are a well known failure point on the S-type.
Two anti roll bars are fitted to the car. One at the front and one at the rear.
Each bar is linked to the suspension lower wishbones by two small jointed vertical links. The transverse roll bars are bolted via location saddle clamps to the understructure of the car. Insulation from road noise, location control and shock damping is undertaken by replacable split rubber D section bushes.
Wear in those bushes, both front and rear can be detected as typicaly a "bonk thonk" noise when mounting speed bumps or encountering pot holed roads. The noise generated is as a result of worn down or flattened bushes. It is a defect which spoils the drive of the car and can be highly irritating. The car with defective bushes feels as if it is falling to pieces!. Parts are relatively cheap. The labour aspect can be difficult without some assistance.
The most suseptable to wear are the front bushes, which I have seen as unfit for further service at 44k miles on my 02 plate V8. By comparison, my previous V6 on an 00 plate, shot it`s bushes at 56k miles.
I believe bush material was improved from 04 plate cars and that most replacement bushes you are likely to encounter will be manufactured from that improved material.
Bushes are best changed with a car on a ramp with front wheels lifted off the ramp plates.
The near side saddle clamp bolts (13mm) are easily accessed. The offside is more difficult owing to restricted access adjactent to the air con pump. Access is improved by removing the plastic engine under tray.
With the saddle clamps unbolted and removed, the antiroll bar may be moved downwards using a large pry bar and the old bushes removed for replacement. You wil probably notice only a small amount of wear on the inner running surfaces of the bushes. Most of the excessive clearance between bush and roll bar is due to flattening of the bush material.
New bushes may be fitted onto the roll bar and clamps refitted. Fit bolts loosely to both saddle clamps before tightening fully. This may not be as easy as it sounds as the roll bar may again require the intervention of a pry bar to align the roll bar bushes and saddle clamps before bolts can be engauged in the chassis and fully tightened.
Please avoid doing this work on axle stands. Some considerable force may need to be exerted with the pry bar before the saddle bolts may be engauged and tightened fully.
Do not try to change bushes individualy. Considrable movement of the roll bar is needed in order to change the bushes. Saddle clamps should be removed from both bushes to help ease replacement.
At the time of writing, typicaly a pair of front bushes retails at around £40. Rear bushes retail at around £30 a pair.
This can be a difficult job. I have seen a team of three mechanics struggle to align and bolt up the saddle clamps on my car. Even then, I had to assist by putting the last bolt in a clamp. The guys simply ran out of hands!
There is plenty of tension in the roll bar when vertical links are still attached to the roll bar and suspension lower wishbone assemblies.
Although I have not tried this method yet, it may be easier to disconnect vertical links from the bar to ease fitment of the bushes.
Finally, those small vertical linked joints are items that can wear. The joints become sloppy and noisy. Priced again at around £40 a pair.
I was interested to see on the rear cover of our Sept 09 JEC Magazine, that David Manners offers a combined kit of 2 bushes and 2 vertical links for £57.50p This makes an excellent value purchase as the kit is normally £80.50p. A substancial saving indeed.
Can anyone add to this posting?
Mike Kennedy JEC S-type Co-ordinator
Prices
Two anti roll bars are fitted to the car. One at the front and one at the rear.
Each bar is linked to the suspension lower wishbones by two small jointed vertical links. The transverse roll bars are bolted via location saddle clamps to the understructure of the car. Insulation from road noise, location control and shock damping is undertaken by replacable split rubber D section bushes.
Wear in those bushes, both front and rear can be detected as typicaly a "bonk thonk" noise when mounting speed bumps or encountering pot holed roads. The noise generated is as a result of worn down or flattened bushes. It is a defect which spoils the drive of the car and can be highly irritating. The car with defective bushes feels as if it is falling to pieces!. Parts are relatively cheap. The labour aspect can be difficult without some assistance.
The most suseptable to wear are the front bushes, which I have seen as unfit for further service at 44k miles on my 02 plate V8. By comparison, my previous V6 on an 00 plate, shot it`s bushes at 56k miles.
I believe bush material was improved from 04 plate cars and that most replacement bushes you are likely to encounter will be manufactured from that improved material.
Bushes are best changed with a car on a ramp with front wheels lifted off the ramp plates.
The near side saddle clamp bolts (13mm) are easily accessed. The offside is more difficult owing to restricted access adjactent to the air con pump. Access is improved by removing the plastic engine under tray.
With the saddle clamps unbolted and removed, the antiroll bar may be moved downwards using a large pry bar and the old bushes removed for replacement. You wil probably notice only a small amount of wear on the inner running surfaces of the bushes. Most of the excessive clearance between bush and roll bar is due to flattening of the bush material.
New bushes may be fitted onto the roll bar and clamps refitted. Fit bolts loosely to both saddle clamps before tightening fully. This may not be as easy as it sounds as the roll bar may again require the intervention of a pry bar to align the roll bar bushes and saddle clamps before bolts can be engauged in the chassis and fully tightened.
Please avoid doing this work on axle stands. Some considerable force may need to be exerted with the pry bar before the saddle bolts may be engauged and tightened fully.
Do not try to change bushes individualy. Considrable movement of the roll bar is needed in order to change the bushes. Saddle clamps should be removed from both bushes to help ease replacement.
At the time of writing, typicaly a pair of front bushes retails at around £40. Rear bushes retail at around £30 a pair.
This can be a difficult job. I have seen a team of three mechanics struggle to align and bolt up the saddle clamps on my car. Even then, I had to assist by putting the last bolt in a clamp. The guys simply ran out of hands!
There is plenty of tension in the roll bar when vertical links are still attached to the roll bar and suspension lower wishbone assemblies.
Although I have not tried this method yet, it may be easier to disconnect vertical links from the bar to ease fitment of the bushes.
Finally, those small vertical linked joints are items that can wear. The joints become sloppy and noisy. Priced again at around £40 a pair.
I was interested to see on the rear cover of our Sept 09 JEC Magazine, that David Manners offers a combined kit of 2 bushes and 2 vertical links for £57.50p This makes an excellent value purchase as the kit is normally £80.50p. A substancial saving indeed.
Can anyone add to this posting?
Mike Kennedy JEC S-type Co-ordinator
Prices